100% production testing. Full MIL-STD and GOST environmental qualification. Every connector is traceable to its production batch, material lot, and test record.
Every connector: continuity, insulation resistance, dielectric withstanding voltage, shell conductivity. No sampling. No statistical AQL shortcuts.
Each connector carries a lot code traceable to: raw material heats, plating bath chemistry logs, assembly operator, test results, and shipping date.
Testing to MIL-STD-810, MIL-STD-202, MIL-STD-1344, and Russian GOST RV series. We support customer-specific qualification programs.
Certificate of Conformance included with every order. Full qualification test reports available for production lots upon request.
4-wire Kelvin measurement per MIL-STD-1344 Method 3002. Test current: 100 mA max. Acceptance: ≤5 mฮฉ per contact.
500 VDC applied. Reading at 2 minutes per MIL-STD-202 Method 302. Acceptance: >5,000 Mฮฉ at 25ยฐC.
AC/DC hipot at sea level and altitude. Per MIL-STD-1344 Method 3001. 1,500 VAC (sea level) typical.
Measured shell-to-shell. Acceptance: <2.5 mฮฉ for EMI-rated connectors. Per MIL-DTL-38999.
Transfer impedance per MIL-STD-1344 Method 3008. Up to 1 GHz frequency range.
Per MIL-STD-1344 Method 3004. For high-altitude and space applications.
Digital torque tester ยฑ0.01 Nยทm. Per MIL-DTL-38999 ยง4.5.8. Acceptance: no damage at 1.5ร rated torque.
Axial push-pull force per MIL-DTL-38999 ยง4.5.12. Acceptance: contact shall not dislodge at specified force.
Automated cycling. 500 cycles minimum per MIL-DTL-38999. Contact resistance measured at 50, 100, 250, 500 cycles.
Per-contact force measurement per MIL-STD-1344 Method 2014. Ensures consistent insertion/extraction feel.
Automated optical inspection (AOI) + CMM. 100% for critical dimensions: contact spacing, keyway position, thread gauge.
Per MIL-DTL-38999. Lockwire holes shall withstand operational torque without deformation.
-65ยฐC to +200ยฐC per MIL-STD-810 Method 503. 500 cycles. DWV measured before and after.
500 hours per ASTM B117. 1,000 hours available for naval applications. No base metal exposure post-exposure.
Hydraulic fluid (Skydrol), jet fuel (JP-8), lubricating oil, de-icing fluid. Per MIL-STD-810 Method 504.
95% RH at 65ยฐC for 240 hours per MIL-STD-202 Method 103. IR measured before, during, and after.
Per MIL-STD-202 Method 204. Up to 40g. 3 axes, 4 hours per axis.
Per MIL-STD-202 Method 213. 100g, 6ms, half-sine. 3 shocks per direction, 3 axes.
Mass spectrometer per MIL-STD-1344 Method 1008. Acceptance: <1ร10โปโธ cc/sec He.
Per MIL-STD-202 Method 105. DWV measured at simulated 70,000 ft. Corona extinction voltage verification.
Full quality management system audited annually. Process control, corrective action, and continuous improvement cycles in place.
Statistical process control on critical dimensions and electrical parameters. Real-time trend monitoring with automatic alerts on drift.
Every raw material lot: chemistry certification review, dimensional sampling, mechanical property verification. No assumptions.
Digital records for every production lot: raw material certs, plating bath logs, QC test results, operator sign-offs. Records retained 10+ years.
We provide full qualification test reports โ not just pass/fail, but actual measurements. Because your customers audit your supply chain too.
Request Test Reports โEmail: info@airoadcon.com ยท Phone: +86-189-9192-7716