QHK01 Series — High-Voltage EV Connectors

Compact high-voltage connectors for EV/HEV battery packs, power distribution units, and motor controllers. HVIL integrated, 360° EMI shielding, touch-proof. Cross-compatible with Amphenol UPC and TE HVP800 series.

Voltage

800V–1000VDC

Current

40A–250A

Temperature

-40°C to +125°C

Sealing

IP67/IP69K

Safety

HVIL · Touch-Proof IP2XB

EMI

360° Shield (60dB/100M)

Wire Range

2.5mm²–120mm²

Mating Cycles

500 min

Part NumberConfigurationVoltageCurrentWireApplication
QHK01-2P-200A2-Pole Plug + Receptacle1000VDC200A50mm²Battery pack to inverter
QHK01-2P-120A2-Pole Right-Angle Plug1000VDC120A25mm²On-board charger, DC/DC
QHK01-3P-40A3-Pole Straight Plug1000VDC40A6mm²AC compressor, PTC heater
QHK01-MSD-630AManual Service Disconnect1000VDC160–630AFusedBattery safety disconnect
CT63 & QHT01E — Compact HV Series

Space-optimized high-voltage connectors for tight engine bay and battery pack installations. Coding/keying prevents mis-mating. Copper and aluminum conductor options.

SeriesPart NumberPositionsVoltageCurrentWireUse
CT63CT63-2P-250A2-Pole1000VDC250A50mm²Battery-to-inverter, e-motor
CT63CT63-3P-125A3-Pole1000VDC125A25mm²3-Phase e-motor, MCU
QHT01EQHT01E-2P-200A2-Pole1500VDC200A50mm²800V architecture, fast charge
QHT01EQHT01E-1P-400A1-Pole1500VDC400A120mm²Busbar connection, main power
High-Voltage Box & Wire Harness Assemblies

Complete harness solutions for EV/HEV platforms — battery packs, motor controllers, PDU, on-board charger. Custom configurations. Integrated HVIL, EMI shielding, IP67 sealing throughout.

AssemblyConnectorsVoltageCurrentApplication
HV Battery HarnessQHK01 ×4 + CT63 ×21000VDCUp to 250A per lineEV battery pack internal wiring
HV Junction BoxMSD + QHK01 ×31000VDC630A fused main, 200A branchPower distribution, safety disconnect
Motor+Inverter HarnessCT63 3-Pole ×11000VDC250A per phase3-phase motor to inverter
Charging HarnessQHT01E ×21500VDC200ADC fast charge inlet to battery

EV/HEV connector project?

1000-1500VDC rated. HVIL + EMI shielded. Custom harness assemblies. info@airoadcon.com

All 5 Models

Complete list of Automotive EV/HEV Connectors — click any model for full specifications, pricing, and official manufacturer part numbers (MPN).

Automotive Wire Harness — Custom EV Wiring CT63 Series — Compact HV Connectors High-Voltage Box & Wiring Harness Assemblies QHK01 Series — High-Voltage EV Connectors QHT01E Series — 1500V EV Connectors