Harness Types & Capabilities
TypeTemperatureKey FeaturesStandardsApplication
Engine Cable-55°C to +200°CFire-resistant, oil-resistant, SS overbraidMIL-DTL-83733Turbine engines, firewall passthroughs
High-Temp Cable-65°C to +260°CPTFE/FEP/PFA insulation, Ni-plated CuSAE AS22759Exhaust, engine bay, nuclear
Sealed Harness-40°C to +125°CIP67/IP68, silicone rubber seals, Deutsch/DTMIEC 60529Off-highway, marine, automotive engine
Ground Power Cable-40°C to +90°C400Hz, 180A-300A, flexible, halogen-freeIEC 60309Aircraft GPU, ship-to-shore
Bomb-Borne Cable-55°C to +125°CMIL-spec, high-shock, lightweight, ballisticMIL-DTL-5541Military ordnance, weapon systems
Popular Connector Systems for Harnesses

Every harness is built with the right connector for the environment. Common choices from the Airoadcon catalog:

Harness TypeTypical ConnectorsContact CountWire Range
Engine CompartmentDT06/DT04 4-Way Sealed + JY Series4–18 contacts14–20 AWG
High-Temp SensorKJ30J Micro-D + N1S Nuclear9–51 contacts20–26 AWG
Sealed Off-HighwayDTM 8-Way + MY Waterproof2–12 contacts16–22 AWG
Ground Power 400HzACP 6-Pole 50mm² + Shipboard Power6 contacts50mm²
Bomb-BorneJ599 III Silver-Plated + Custom3–13 contacts18–26 AWG
Custom Harness Assembly Process

Every harness is built to print. Your drawings, our factory:

  1. Design Review — We check your BOM, mating connectors, and environmental requirements
  2. Prototyping — 2-4 weeks for custom harness samples with full test data
  3. Production — Automated crimping, laser wire marking, 100% continuity + hi-pot testing
  4. QC & Traceability — Every harness gets a unique serial number with full material certs
  5. Packaging & Ship — Custom foam inserts, vacuum-sealed, global logistics

Need custom wire harnesses?

Send us your drawings. 4-week typical lead time. Full traceability. info@airoadcon.com

All 9 Models

Complete list of Wire Harness & Cable Assembly — click any model for full specifications, pricing, and official manufacturer part numbers (MPN).

Bomb-Borne Cable Assemblies — MIL-Spec Ordnance Engine Cable Assemblies — Fire-Resistant Wiring Ground Power Cable Assemblies — 400Hz Aircraft Helmet Communication Leads — Tactical Audio Cables High Frequency Cable Assemblies — RF/Microwave Interconnects High-Temperature Cable Assemblies High Temperature Cable Assemblies — Extreme Thermal Interconnects Lightweight Measurement Cable Assemblies — Precision Test Leads Sealed Harness Assemblies — IP67/IP68